Energy optimization for PD pumps
Total command of your PD pumps.
Unified physics-aware intelligence for the full lifecycle of your critical PD pumps: flow assurance, energy optimization, and smart maintenance. Act before any gremlin can ever fail your pumping operations.
// Where it runs
Mission-critical facilities that can’t afford a PD pump to underperform.
Refineries
Crude units, alkylation, additive dosing — where a stalled metering pump stalls the line.
Chemical plants
Polymer, coagulant, and reagent injection under aggressive, variable-viscosity fluids.
Bulk liquid terminals
Transfer and loading where throughput commitments leave no room for surprise failures.
Water & wastewater
Antiscalant, chlorine, and polymer dosing across distributed, lightly-staffed sites.
Data centers
Diesel fuel-transfer and forwarding pumps feeding backup generators — where a missed start during an outage is not an option.
Power & utilities
Lube, seal, and chemical-feed pumps whose efficiency drift quietly raises energy cost.
// Coverage
Every positive-displacement class.
Purpose-trained on the failure modes specific to PD pumps — not a generic vibration tool retrofitted to machinery it doesn’t understand.
Diaphragm
Metering & dosing — pulsation signature, diaphragm fatigue.
Plunger
High-pressure injection — packing wear, check-valve health.
Piston
High-pressure hydraulics & jetting — piston-ring and seal wear, valve-timing drift.
Gear
Transfer & lube — tooth wear, cavitation, slip.
Vane
Fuel, light oils & LPG transfer — vane-tip and slot wear, loss of priming.
Peristaltic
Slurry & shear-sensitive — hose fatigue, occlusion drift.
Screw
Viscous & multiphase — clearance wear, thermal drift.
Progressive cavity
Abrasive & shear-sensitive — stator wear, slip degradation.
// Applications
Unified physics engine. Four ways it pays off.
The same physics-informed intelligence underneath — open a use case to see the hidden inefficiencies it surfaces and the prescription it delivers.
Know what’s failing, how long you have, and what to do about it.
Asset-blind monitoring stops at detection — it flags a deviation and hands the diagnosis back to your team. Physics-informed intelligence goes further: every detection is placed on a causality matrix with a confidence score, pinpointing the precise fault, its remaining useful life, and the prescriptive intervention — the right fix, on the right pump, at the right time. You stop reacting to alarms and start acting on answers.
Don’t burn 22% more energy than your pump should.
Relying on mechanical health indicators like vibration alone leaves you blind to process inefficiencies caused by internal slippage, friction, or fluid bypass. Physics-informed intelligence watches thermodynamic and volumetric inefficiencies, surfacing hidden power drains and delivering real-time energy-optimization prescriptions to prevent further degradation and protect your margins and your carbon footprint.
Ensure every new pump performs exactly as specified, from day one.
Roughly 70% of pump problems are born at installation: pipe strains, an out-of-tolerance baseplate, coupling misalignment, to name a few. As a result, you quietly inflate your lifecycle maintenance costs. By benchmarking as-installed performance against a physics-first model, you validate true flow, volumetric efficiency, and energy use on day one. Accept assets on hard evidence, ensure immediate contractor corrective actions, resolve warranty claims objectively, and lock in a trustworthy baseline for long-term health tracking.
Run every pump in its sweet spot, and add years to its life.
Changing fluid viscosities and pressures inflict compounding structural fatigue, and every run outside operational best practice accelerates it. Physics-informed intelligence maps real-time operational stress against both the physical limits and the design limits of the machine, continuously recalculating its true remaining useful life (RUL) and prescribing the operating sweet spots that extend asset life without sacrificing throughput. The damage from running off-spec is avoidable, and now it’s visible.
Know which pump types take the most hit, so you buy the right ones.
Fleet Intelligence aggregates physics-informed data across your entire asset footprint to uncover systemic process anomalies, standardize optimal operational baselines, and rank risk across every pump you own. By comparing cross-fleet performance under varying fluid dynamics, you can prioritize capital expenditure where it pays back hardest and scale your best-running assets’ baselines across the rest.
// Who it’s for
Physics-aware intelligence for everyone whose business runs on PD pumps.
From the engineers on the floor to the executives funding the fleet — unified system, built for the entire pump ecosystem.
The Flow Guardian
Operations & reliability
Accountable for keeping critical fluids moving — and currently absorbing the judgement burden asset-blind tools offload onto them. We send answers, not questions.
The Pump Maker
OEM
Ship every unit with a Causal Twin and baseline curves attached — Twin-at-Birth. Convert hardware sales into intelligent-asset relationships and aftermarket revenue.
The Channel Force
Distributor & AMC
Win and retain service contracts by diagnosing faster. Walk into a renewal with a causal map of every fault you caught early this year.